Spring Terminology

  • Active Coils (N)
  • Coils that are free to deflect under load

  • Angular Relationship of Ends Degrees
  • Extension and torsion springs, relates to relative end positions of loops and legs respectively.

  • Anneal
  • Process of heating the material so that it becomes ductile and soft.

  • Baking
  • Heating of electroplated springs to relieve hydrogen embrittlement

  • Buckling
  • Compression spring, lateral displacement due to loading. This effect is a function of slenderness ratio L/D

  • Close Wound
  • Generally applies to tension & torsion springs where adjacent coils touch.

  • Closed and Ground Ends
  • End coils of a compression spring are closed and ground flat. See Closed End.

  • Closed End
  • End coils of compression spring are closed by reducing the coil pitch angle until they are square with the spring axis and touch the adjacent coil.

  • Closed Length mm
  • Compression springs, see Solid Height

  • Coils per mm
  • Number of coils per length, See Pitch

  • Dead Coils
  • Compression spring, Inactive coils

  • Deflection (F) mm
  • Distance moved due to an external load

  • Elastic Limit
  • The stress point at which the wire material, if subjected to higher stress, will no longer return to its original shape. Applied to a spring, the maximum stress at a given stress ratio at which material will operate in a given environment for a stated number of cycles without failure.

  • Free Angle (Θ) Degrees
  • Torsion spring, angle between legs when not under load.

  • Free Length (F/L) mm
  • Compression spring, overall length when not under load.

  • Rate (R) N/mm
  • Ratio of load [N] to deflection [mm].

  • Hot Setting
  • A process to improve spring relaxation when operating at elevated temperatures.

  • Helical Springs
  • Wire or bar wound to form a helical coil.

  • Hysteresis
  • The loss of mechanical energy during loading and unloading whilst operating in the elastic range. Illustrated by the area between deflection curves.

  • Initial Tension N
  • Tension springs, the magnitude of force that is required to separate closely wound coils.

  • Loops
  • Tension springs, end coil formed into hooks or loops

  • Mean Diameter (D) mm
  • The average diameter of the mass of spring material

  • Modulus of Rigidity (G)
  • Coefficient of stiffness

  • Young’s Modulus (E)
  • Ratio of Stress/Strain

  • Moment (M) N/m
  • Product of the distance (m) and load (N), from the spring axis to the point of load application. The force component is at 90 degree to the distance line.

  • Natural Frequency (n) Hz
  • Frequency is the ratio of oscillations per unit of time. The natural frequency is the lowest inherent rate of free vibration of a spring oscillating between its own ends

  • Patenting
  • Heat treatment process where carbon steel is heated above its critical temperature followed by a controlled rate of cooling to produce a fine pearlitic microstructure.

  • Pitch (p) mm
  • Distance from wire centres of adjacent coils in an open-wound spring.

  • Plain Ends
  • Generally a compression spring where end coils have a constant pitch and not squared

  • Plain Ends, Ground
  • Same as Plain Ends, except wire ends are ground square to the axis

  • Rate (R) N/mm
  • Ratio of change of Load (N) / Deflection (mm)

  • Relaxation
  • For a compression spring, it is the permanent reduction in length and is a function of material, stress and temperature. The longer the time period a spring is exposed to higher stresses and higher temperature the greater the relaxation. Springs held at a constant stress relax more than if they are cycled between that stress and a lower stress.

  • Residual Stress N/mm2
  • Mechanically induced Stress by processes such set removal, shot-peening, cold working, or forming. It may be beneficial or not, depending on the spring application.

  • Set
  • Permanent change of length, height or position after a spring is stressed beyond material’s elastic limit.

  • Set Point
  • Stress at which some arbitrarily chosen amount of set (usually 2%) occurs. Set percentage is the set divided by the deflection which produced it.

  • Shot-Peening
  • Blasting the spring wire material surface with steel or glass beeds to induce compressive stresses to improve fatigue life.

  • Slenderness Ratio
  • Helical springs, the ratio of spring length to mean diameter L/D.

  • Solid Height (Ls) mm
  • Compression spring, when loaded to bring all adjacent coils into contact and no further deflection is possible.

  • Spiral Springs
  • Springs formed from flat strip, bar or wire wound into the form of a spiral. Load applied by torque about an axis normal to the plane of the spiral

  • Spring Index (C)
  • Ratio of mean diameter to wire diameter.

  • Squared and Ground Ends
  • See Closed and Ground Ends.

  • Squared Ends
  • See Closed Ends.

  • Squareness
  • Compression spring, angular measurement of the deviation between the axis in free state and a line at right angles to the end planes.

  • Stress Range N/mm2
  • The difference between the operating stresses at minimum and maximum loads.

  • Stress Ratio
  • Ratio of Minimum stress / Maximum stress.

  • Stress Relief
  • A low temperature heat treatment process to relieve residual stresses produced when the spring is cold formed.

  • Tempering
  • A low temperature heat treatment process to relieve residual stresses produced when the spring is cold formed.

  • Torque (M) N/m
  • See Moment.

  • Total Number of Coils (N)
  • Sum of active coils and dead coils.